"CUSTODIAN" CUSTODIAN - CUSTOMIZED PHOTONIC DEVICES FOR DEFECTLESS LASER BASED MANUFACTURING DESCRIPCIÓN Different beam shaping technologies appeared in recent years enable to tailor energy delivery using a tailored spacial and temporal power distribution in laser beam. This makes possible to solve relevant metallurgical problems such as hot cracking in laser beam welding (LBW) and selective laser melting (SLM). However the desired thermal history (temperature range and cooling rates) is specific for each material. In other words, it is material and process-specfic so the exact beam shape must be customized to the specfici alloy and process in question. This is not exclusive to LBW and SLM, but also to other laser-based manufacturing scenarios where a certain thermal history is needed for precise microstructure tailoring. CUSTODIAN aims to develop a methodology of application-driven laser beam tailoring of the material microstructure and deploy this beam to solve hotcracking in LBW and SLM. CUSTODIAN will rely on beams with specific shape and spatial energy distribution, designed upon the metallurgical studies and multiphysics simulation for each combination of process and material. To acomplish the deployment of customized beam shapes in relevant industrial environment, the consortium will perform a twofold photonic development: a compact, robust and dynamic beam shaping technology (Multi plane light conversion MPLC) and a colsed loop inline control system based on uncooled SWIR/MWIR sensors and FPGA architecture to ensure the quality and dynamicity of the beam shape requirements. The aplication scenarios of CUSTODIAN are: -LBW of austenitic steel for exhaust systems in automotive -SLM of nickel superalloys in energy and aeronautical fields. OBJETIVOS There are two main objectives in the CUSTODIAN project: 1. To establish a general methodology of application-driven laser beam customization based on four main pillars: tailored microstructural evolution, multiphysics simulation of laser-based processes, beam shaping and process control. The first two are essential for the adequate development of optical equipment (beam shaper, laser head, control system), being driven and conditioned by the combination of process and material. 2. To deploy and demonstrate this methodology on two relevant manufacturing scenarios: Laser Beam Welding (LBW) of austenitic steel sheets for automotive industry and Selective Laser Melting (SLM) of 2 nickel-based alloys (In713LC for power generation industry and CM247LC for aircraft industry) to solve a problem of hot cracking which is the common denominator of these two scenarios. By achieving these main objectives, between 95-98% of defects will be eliminated in LBW/SLM parts, leading to production time decrease respect to the traditional manufacturing in 70 percent (LBW) and 83 percent (SLM) while reducing the total costs in 20 percent (LBW) and 60 percent (SLM). Número de proyecto: 21700190 Expediente: 825103 Duración: Del 01/12/2018 al 31/08/2022 Coordinado en AIDIMME por: BLASCO PUCHADES,JOSE RAMON Línea de I+D: FABRICACIÓN ADITIVA RESULTADOS OBTENIDOS Año 2021: During the first period of 2021, the activities have been focused on the integration of the two MPLC modules in the PBF-LB/M machine. Two holding structures were designed and manufactured, and modifications in the chamber were planned. On the other hand, the first acquisition tests with the control system were carried out as well. In the second half of 2021, the first static beam shaper was successfully installed in the machine allowing therefore the change of the beam shape by means of six different optics which balance the shape dimensions and the power distribution. After the installation the first tests on the Nickel alloys have been carried with the aim of finding the optimal conditions where these materials can be processed. By the end of 2021 the tests are still ongoing and the idea is to find which conditions are better for the process in order to define the dynamic shaper. NOTICIAS PUBLICADAS Difusión general https://actualidad.aidimme.es/2021/12/17/aidimme-resulta (...) http://actualidad.aidimme.es/2019/06/11/aidimme-exhibits (...) WEB DEL PROYECTO https://shapeyourlaser.eu/ SOCIOS ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE, POLITECNICO DI MILANO, TECHNISCHE UNIVERSITAET WIEN, CAILABS, PRECITEC GMBH & CO KG, NEW INFRARED TECHNOLOGIES, S.L., MAGNETI MARELLI S.P.A., GFM SPA, SOUTHERN EUROPEAN CLUSTER IN PHOTONICS & OPTICS ASSOCIACION, SUBVENCIÓN This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 825103 This project is an initiative of the Photonics Public Private Partnership www.photonics21.org 644.687,50 € "" PÚBLICO OBJETIVO Y MEDICIÓN DE IMPACTO 7523 Accesos a la web del proyecto 1008 Accesos a noticias publicadas en webs propias. Total Accesos: 8531 EMPRESAS TRACTORAS Gracias a su apoyo y firma de la “declaración de participación” el proyecto ha podido ser financiado. EMPRESAS DIFUSIÓN PROYECTOS I+D Quieren conocer de primera mano la evolución del proyecto, y sus avances hasta el resultado final. EMPRESAS TRANSFERENCIA CONOCIMIENTO Implantarán tecnologías, desarrollarán estrategias o buscarán nuevos modelos a partir de los resultados.